Preview

Author(s):
Title:	Structural design of precast segmental lining reinforced by steel fibres
Abstract:	Dubai Municipality awarded to Porr Besix JV the Project for the Main Tunnel component of the Deep Storm Water System. The tunnel will collect both rainwater and groundwater from approximately 500 sq. km and transfer the captured flow to the sea. The Design Builder JV selected COWI as Designer of the entire Project and IC Consultant as Design Checker for the Tunnels. The Project includes approximately 10.3 km of 10-meter-inside diameter tunnel in rock, three construction shafts and one drop shaft. The main tunnel will convey stormwater and groundwater flows from the EXPO 2020 area near the intersection of Sheikh Mohammed Bin Zayed Road and Jebal Ali Lehbab Road to the sea close to the EGA facility. The tunnel will follow beneath the road easement along Jebal Ali Lehbab Road and along Sheikh Zayed Road and continue to the pumping station. The tunnel traversed through the Barzaman and Fars formation with an overburden of 33 m with maximum water pressure of 4.4 bar and was excavated by EPB TBMs. This project is characterized by its dimensions with an internal diameter of 10 m and 350 mm of segment thickness, and by the use of steel fibre reinforced concrete in the precast segmental lining. The use of fibres aims to reduce the CO2 footprint obtaining an optimized design from the environmental point of view. These facts are associated to a complex design of precast segments, in order to ensure their structural competence and their integrity according to the durability requirements, under large thrust forces (temporary loads) and permanent load. Hence, considering such complexities, the structural design has been carried out producing a 3D structural model by means of a sophisticated FEM structural software. Results of the model allow to identify areas of the segment where spalling and bursting stresses are generated along circumferential joints and maximum value of those stresses in the temporary load cases. Moreover, a structural design verification of the segment has been undertaken considering the contribution of steel fibres class 4c, as it is set up in the FIB model code, aiming to ensure that the precast segments are structurally competent and fulfil the durability requirements of the Project. The article details the design approach and the independent checker design verification approach. The experience gained during construction is also reported, describing challenging aspects of the Tunnel execution and an analysis of the lining damages. Statischer Entwurf einer mit Stahlfasern verstärkten Tübbingauskleidung Die Stadtverwaltung von Dubai vergab an die Arbeitsgemeinschaft Porr Besix das Projekt DS233/2 Deep Storm Water System - Main Tunnel. Der Tunnel wird sowohl Regen- als auch Grundwasser ableiten und fast 40 % des gesamten Stadtgebiets von Dubai entwässern. Das Projekt zeichnet sich durch seine Dimensionen mit einem Innendurchmesser von 10 m und einer Tübbingdicke von 350 mm sowie durch den Einsatz von stahlfaserverstärktem Beton in der vorgefertigten Tübbingauskleidung aus. Die Verwendung von Fasern zielt darauf ab, den CO2-Fußabdruck zu reduzieren, um ein aus ökologischer Sicht optimales Design zu erhalten. Um die statische Funktion und Integrität gemäß den Dauerhaftigkeitsanforderungen aufgrund der großen Vortriebspressenkräfte (temporäre Lasten) und unter permanenter Belastung zu gewährleisten, wurde ein 3D-Strukturmodell mithilfe einer FE-Software erstellt. Die Ergebnisse des Modells ermöglichen es, die Bereiche des Segments zu identifizieren, in denen Abplatzungen und Spaltzugspannungen entlang der Umfangsfugen entstehen, sowie den maximalen Wert dieser Spannungen in den temporären Lastfällen. Darüber hinaus wurde ein statischer Nachweis des Segments unter Berücksichtigung des Beitrags von Stahlfasern der Klasse 4c durchgeführt, wie es im FIB-Modellcode festgelegt ist, um sicherzustellen, dass die vorgefertigten Segmente die Anforderungen des Projekts an die statische Tragfähigkeit und Dauerhaftigkeit erfüllen. Der Artikel beschreibt detailliert den Entwurfsansatz und den Ansatz der unabhängigen Prüfung des Entwurfs.
Source:	Geomechanics and Tunnelling 14 (2021), No. 4
Page/s:	356-366
Language of Publication:	English/German

I would like to buy the article

You can download this article for 25 € as a PDF file (1.9 MB).
The PDF file can be read, printed and saved.
Duplication and forwarding to third parties is not allowed.

Please enter your email address now to start the order process.
The link for the download will be sent to the email address stated after the
order process has been completed.

Your email address

I am an online subscriber

As an online subscriber of the journal "Geomechanics and Tunnelling" you can access this article via Wiley Online Library.

I would like to order "Geomechanics and Tunnelling"

This article has been published in the journal "Geomechanics and Tunnelling". If you would like to learn more about the journal, you can order a free sample copy or find out more information on our website.

Prices include VAT and postage. Prices for 2017/2018.
€ Prices apply to Germany only. Subject to alterations, errors excepted.