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Eskesen, Søren Degn; Paulatto, Enrico; Stubbs, JaredConstruction challenges for urban tunnelling - The Copenhagen Metro Circle LineGeomechanics and Tunnelling3/2014223-229Topics

Abstract

The Cityringen (The City Circle) project is the latest phase of the metro system in Copenhagen, Denmark. The phase comprises the construction of 17 new stations, three shafts, a control and maintenance centre and 16.5 km of twin-tube tunnel excavated by four Earth Pressure Balance TBMs. The design and build contract was awarded in January 2011 and inauguration is planned for late 2018.
The geology in the project area includes 10 to 30 m of Quaternary sand, gravel and clay tills underlain by limestone, often containing benches of flint or other hard horizons. The stations and shafts are constructed with secant pile walls or diaphragm walls. Permeation grouting is undertaken for one cavern and grouting for the break-in and break-out of the TBMs.
Groundwater control is carried out by pumping from abstraction wells at the bottom of the deep excavation, treating the abstracted groundwater and recharging between 95 and 100 % of the groundwater.
A monitoring system consisting of a comprehensive database system has been adopted, where real time information from the TBMs and from buildings and structures adjacent to the works is collected. Movement is monitored by an extensive 3D monitoring system together with extensometers, inclinometers and piezometers.

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Cyro , David; Ivor, tefan; Hybský, Petr; Rossler, KarelPrague MetroGeomechanics and Tunnelling3/2014230-236Topics

Abstract

The Prague Metro is an inseparable economic and cultural part of city development in Prague, with its transport capacity and architectural styles. A look into the Metro history reveals the evolution of the early construction methods into today's modern tunnelling technologies. The description of the latest Metro Line A extension construction is concluded with an outline of future plans for Prague Metro expansion.

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Rocha, Hugo Cássio; Comulada, Marc; Maidl, Ulrich; Maia, Carlos Henrique TurollaSão Paulo Metro - developments in shield tunnellingGeomechanics and Tunnelling3/2014237-247Topics

Abstract

The Metro Network in São Paulo has five lines in service with a total length of 107 km in one of the most booming cities in South America with a population of over 11 million inhabitants. The network can still be considered to be in its early stages; the first line was only constructed in 1968 and is now being extended. Whilst the settlement-prone Tertiary soils under São Paulo and also the crystalline basement, with its different grades of weathering and fracturing and high abrasiveness, pose challenges for shield tunnelling, they actually represent optimum conditions for high performance shield tunnelling. The paper deals with the experience gained by operator Companhia do Metropolitano de São Paulo- Metrô, contractor Construtora Norberto Odebrecht and consultant Maidl Tunnelconsultants in the construction of the metro lines with mechanised shield tunnelling technology.

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Barbanti, Marco; Bonanno, Marco; Rigazio, AndreaConsolidation grouting using horizontal directional drilling technology in the Praga district of Warsaw prior to TBM tunnellingGeomechanics and Tunnelling3/2014248-254Topics

Abstract

The central section of the Warsaw 2nd Metro Line required preventive measures to protect buildings located in the Praga district above the tunnel alignment. The sections passing below buildings with EPB machines were certainly one of the most critical points. It was decided to carry out ground treatment in order to consolidate the subsoil around the tunnels. For this purpose grouting holes up to 261 m long were drilled by HDD following the tunnel path. Tunnelling did not affect the structures located above the ground, which always remained under close supervision with the use of specialist and multithreaded monitoring.

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Millen, Bernard; Sigl, Oskar; Höfer-Öllinger, GiorgioRock mass behaviour of weathered, jointed and faulted Khondalite - Examples from the underground crude oil storage caverns in Visakhapatnam, IndiaGeomechanics and Tunnelling3/2014255-271Topics

Abstract

In 2008, Indian Strategic Petroleum Reserve Limited started construction of an underground unlined rock cavern complex for storage of imported crude oil at Visakhapatnam for 1.3 MMT (million metric tons) of crude oil. The excavation of the works was finally completed in February 2014. During the construction stage, after 95 % of the total excavation volume had already been excavated, an extreme wedge sliding event occurred in one of the cavern walls in April 2011, which caused a major delay to completion of the project. This wedge slide and other rock mass behaviour encountered during the excavation of the underground storage facility are described and discussed in this paper.

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Burger, Daniela; Haunschmid, BrunoSliding slopes on the Gerlos Strasse / Rutschhänge an der Gerlos StraßeGeomechanics and Tunnelling3/2014272-285Topics

Abstract

Ever since being built in the middle ages, the Gerlos Strasse has been affected by slope sides and wild torrents, resulting in an almost continuous history of rebuilding and repairs with correspondingly high costs. The route is in the immediate vicinity of the Salzach Fault, one of the most significant fault zones on the eastern Alps, and the enormous forces that formed the mountains can be seen in action, together with the destructive erosion processes with their natural tendency to reduce the angle of the slope. Three individual events are described in order to illustrate the heterogeneous geological conditions, and the selected repair and protection measures for the infrastructure are briefly described. It appears that even with the geotechnical measures available today, an end to the permanent cycle of repair is still barely conceivable.
Seit ihrer Entstehung im späten Mittelalter ist die Gerlos Straße von Rutschungen und Murenabgängen betroffen, die einen nahezu ununterbrochenen Wiederherstellungs- und Sanierungsbedarf mit entsprechend hohem finanziellen Aufwand nach sich ziehen. Ihr Verlauf im unmittelbaren Nahebereich der Salzachstörung als einer der bedeutendsten Störungszonen der Ostalpen lässt die enormen gebirgsbildenden Kräfte wie auch die zerstörerischen Erosionsprozesse mit ihrer natürlichen Tendenz zur Verringerung der Hangneigungen eindrucksvoll vor Augen treten. Anhand dreier Einzelereignisse werden die heterogenen Untergrundverhältnisse dargestellt und die gewählten Sanierungs- und Sicherungsmaßnahmen für die Infrastruktureinrichtungen skizziert. Es zeigt sich, dass auch mit den heute zur Verfügung stehenden geotechnischen Mitteln ein Ende der Dauersanierungsmaßnahmen nur schwer absehbar ist.

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Palomba, Michele; Amadini, Federico; Russo, Giordano; Carrieri, GiampieroChenani-Nashri Tunnel, the longest road tunnel in India: the "Himalayan challenge" for design in heterogeneous rock massesGeomechanics and Tunnelling2/2014114-122Topics

Abstract

The 9 km long Chenani-Nashri Tunnel, currently under construction, is the longest road tunnel in India and is part of the planned four-lane widening of the NH-1A between Udhampur and Banihal in the state of Jammu and Kashmir. Bypassing the existing NH-1A from km 89 to km 130, the tunnel crosses a sub-Himalayan formation with a maximum overburden of 1,050 m. With an escape tunnel running parallel to the main tunnel, excavation is performed by Leighton-Welspun Contractors using the drill and blast method. Geodata Engineering (GDE) is providing consultancy services for detailed design and construction supervision including 3D-geotechnical monitoring. Back-analyses of already-excavated sections are performed to better understand the behaviour of the heterogeneous rock mass in which the tunnels are excavated. The numerical models are fed with the actual geological and geomechanical conditions encountered during excavation and the monitoring results. The 3D-monitoring system, specially implemented by GDE for this project, has played a key role in understanding the real rock mass behaviour, allowing the highlighting of potential risks, selecting the correct tunnel support class, checking of the effectiveness of countermeasures, identification of the tunnel stretches in which the final lining needs to be reinforced and providing cost-effective solutions to speed-up the construction process.

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Reichenspurner, PeterRohtang Tunnel - Intermediate report at half distance / Rohtang-Tunnel - Zwischenbilanz nach halber StreckeGeomechanics and Tunnelling2/2014123-132Topics

Abstract

The Rohtang Tunnel has been advancing into the Himalaya Mountains in the northern state of Himachal Pradesh since autumn 2010. After the completion of almost 50 % of the alignment, it is time for an intermediate report. The article will intentionally not only describe technical matters but also describe the local aspects of tunnelling in India.
Im Himalaja-Gebirge im nordindischen Bundesstaat Himachal Pradesh wird seit Herbst 2010 der Rohtang-Tunnel in den Berg getrieben. Nach fast 50 % der Strecke ist es Zeit für eine Zwischenbilanz. Der Beitrag will dabei bewusst nicht nur auf die Technik eingehen, sondern gemäß dem Thema Indien auch die lokalen Aspekte beleuchten.

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Golger, Mario; Höfer-Öllinger, Giorgio; Prinzl, FriedrichThe Pir Panjal Railway TunnelGeomechanics and Tunnelling2/2014133-141Topics

Abstract

The Pir Panjal Railway Tunnel was the first tunnel in India to be constructed in accordance with the principles of the New Austrian Tunnelling Method. Despite very heterogeneous rock conditions with frequent changes of solid and completely fractured rock, with high water inflow in places, the work progressed without prolonged excavation-related interruption and delays. This was possible because of the design and construction method, which permits prompt reaction to changing geology and installation of initial support measures, but also rapid adaptation of support measures to cope with the conditions of a young rock mass like the Himalayas. An important tool in regard to control and manage the ground deformations in the different geological conditions was the 3D monitoring of the lining displacements and its interpretation.
The tunnel was driven from numerous faces by conventional mined tunnelling methods using drill and blast as well as roadheader, with immediate installation of the primary support. The excavation and lining works were completed in late 2012, mechanical and electrical works in early 2013. Considering the difficult geology, extreme weather situation in winter and the hostile conditions of the area, the overall performance was satisfactory, although the initially scheduled target was not achieved. The tunnel has now been in operation since summer 2013.

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Holzleitner, Wolfgang; Kraft-Fish, Martin; Steinacher, ReinholdLessons learnt during construction assistance for the improvement of contract modelsGeomechanics and Tunnelling2/2014142-149Topics

Abstract

The consultant Bernard Ingenieure has two decades of design, site supervision and technical assistance experience working with Indian contractors on hydropower and infrastructure projects on the Indian subcontinent. This article presents the lessons learnt by the consultant from these projects, in particular the 126 MW Dagachhu Hydropower Project, which is due to be completed in 2014. The article subsequently describes how the consultant has applied regulatory measures in tender documents for its ongoing projects, as well as ideas for further measures to be applied in future contract models.
The regulatory measures intrude on what is traditionally considered to be the contractor's sphere of influence, such as selection of plant and equipment, personnel and works sequencing. Since the proposed measures are only as useful as the provisions to enforce their implementation, the fulfilment of contract conditions is linked to payment deductions, which have the aim of encouraging contractors to improve their performance and therefore project outcomes rather than to save cost.
Projects in India would benefit from replacing awards based on the lowest price with Quality and Cost-Based Selection (QCBS), as this would promote improved Technical Proposals, hence an improved quality of construction. The marking schemes for Technical Proposals must be clearly defined and give traceable results to prevent subjective decision-making.

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Pillai, Shri Rajan K.; Malkani, Shri SureshExperience of working on underground civil works contracts for strategic crude oil storage projects in IndiaGeomechanics and Tunnelling2/2014150-154Topics

Abstract

Strategic storage of crude oil in unlined underground rock caverns below the groundwater table is being constructed for the first time in India. The projects are being implemented by Indian Strategic Petroleum Reserves Ltd., (ISPRL) a Special Purpose Vehicle (SPV) created by the Government of India. The article deals with Indian experience of working on underground civil works contracts with design consultants as well as contractors.
Apart from discussing the basic principles of storage, salient design and construction aspects, it describes the implementation philosophy of the projects including a description of the awarding of contracts through a relatively new online method of procuring services called Reverse Auction.
A unique combination of government agencies, private foreign and Indian consultants, private foreign and Indian contractors are collaborating on the projects and therefore an analysis has been made of the interactive experience. It is recommended that foreign agencies and Indian agencies including government agencies should learn from the feedback and improve their professional potential.

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Sigl, Oskar; Millen, Bernard; Höfer-Öllinger, GiorgioThe underground crude oil storage caverns of Visakhapatnam, IndiaGeomechanics and Tunnelling2/2014155-162Topics

Abstract

Underground storage schemes are gaining importance in India, as all over the world. Such storage schemes involve the excavation of large underground caverns, connecting tunnels and various types of shafts. This example provides storage for more than 1.3 mill. metric tons of crude oil stored in unlined caverns 20 m wide, 30 m high and up to 820 m long. The scheme also includes three 110 m deep product intake shafts, two 90 m deep product extraction shafts and about 2,600 m of tunnels. The total volume, excavated by drill and blast method, is about 2 mill. m3 and rock support is provided by post-grouted rock bolts and steel fibre reinforced shotcrete. The product is confined on the principle of a groundwater curtain system, essentially employing ground water pressure gradients to contain the crude oil within the unlined rock cavern complex. Excavation works on the project commenced in the middle of 2008 and, after some delays, were finally completed in February 2014. This paper focuses on the risk management practices employed for this project. The paper “Rock mass behaviour of weathered, jointed and faulted Khondalite - Examples from the underground crude oil storage caverns, Visakhapatnam, India” by Sigl, Millen and Höfer-Öllinger that refers to the actual situation will be published in issue 3-2014 of Geomechanics and Tunnelling.

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Weifner, Tassilo; Bergmeister, Konrad; Ziegler, Hans-JakobWide-area hydrogeological modelling for the Brenner Base Tunnel / Großflächige hydrogeologische Modellierung für den Brenner BasistunnelGeomechanics and Tunnelling2/2014163-177Topics

Abstract

The planned tunnel alignment of the Brenner Base Tunnel crosses the aquifer of the Hochstegen marble between the Valsertal and Pfitschtal valleys. Due to the great importance of this aquifer for the water balance of the affected gullies, a 2D model was produced of the groundwater flow system. The intention of the 2D model was on one hand to gain information about the effects of the lowering of the groundwater table by the draining effect of the tunnel holes. Another intention of the model was to investigate whether the lowering of the groundwater table could be kept to a small and acceptable extent through a suitable grouting campaign and thus keep the influence on the groundwater balance in the model area small.
Starting with the experience gained with grouting during the construction of the Lötschberg and the Gotthard Base Tunnels, which had been able to considerably reduce the permeability in the area around the tunnel bores, calculations were performed with the finite difference program Modflow, in which the effect of a grouted ring around the tunnel holes was investigated in detail. With the calculations, it was possible to demonstrate that the lowering of the groundwater table in the vicinity of the aquifer of the Hochstegen marble can be reduced to a small, acceptable extent. The article deals with the model, the hydraulic parameters, the values from experience for grouting measures or their effects on the modelling parameters and describes in detail the knowledge gained.
Die geplante Tunneltrasse des Brenner Basistunnels quert zwischen dem Valser- und Pfitschtal den Aquifer des Hochstegenmarmors. Aufgrund der hohen Bedeutung dieses Aquifers für den Wasserhaushalt der betroffenen Gerinne wurde ein 2D-Modell des Grundwasserfließsystems angefertigt. Ziel des 2D-Modells war es einerseits, Erkenntnisse über die Auswirkungen einer Grundwasserabsenkung durch die Dränagewirkung der Tunnelröhren zu gewinnen. Eine weitere Zielsetzung der Modellierung bestand darin, zu untersuchen, ob durch geeignete Injektionsmaßnahmen rund um die Tunnelröhren die Absenkung des Grundwasserspiegels auf ein geringes, vertretbares Maß reduziert und somit die Beeinflussung des Grundwasserhaushalts im Modellgebiet gering gehalten werden kann.
Aufbauend auf den Erfahrungen bei Injektionen beim Bau des Lötschberg bzw. des Gotthard Basistunnels, mit denen die Durchlässigkeit im Bereich rund um die Tunnelröhren erheblich herabgesetzt werden konnte, wurden Berechnungen mit dem Finite Differenzen Programm Modflow durchgeführt, in denen die Wirkung eines Injektionsrings rund um die Tunnelröhren eingehend untersucht wurde. Mit den Berechnungen konnte gezeigt werden, dass die Absenkung des Bergwasserspiegels im Bereich des Aquifers des Hochstegenmarmors auf ein geringes, vertretbares Maß reduziert werden kann. Der Beitrag behandelt das Modell, die hydraulischen Parameter, die Erfahrungswerte der Injektionsmaßnahmen bzw. deren Auswirkungen auf die Modellierungsparameter und beschreibt die gewonnenen Erkenntnisse im Detail.

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Coffman, Richard A.; Garner, Cyrus D.; Salazar, Sean E.The development and implementation of a tunnel characterization methodGeomechanics and Tunnelling2/2014178-184Topics

Abstract

The Garner and Coffman method was developed to design a proposed underground facility based on an allowable settlement profile; the method may also be used to characterize an unknown underground facility based on an observed surface settlement profile. The method uses both static methods and 2-D finite element analyses to relate the characteristics of the ground surface settlement profile to the underground facility (depth, diameter, and number of tunnels). The calibration and validation of the Garner and Coffman method, as obtained by using tunnel segment data from historical tunneling projects (Bangkok, London, Taipei, Singapore, and Heinenoord), are presented. Specifically, the method was calibrated using settlement profiles and facility characteristics from 15 tunnel segments and validated using settlement profiles from 16 additional tunnel segments. A numerical relationship (developed during this research project) was then used during the validation of the model to predict facility characteristics for the “unknown” underground structures. The predicted depth and diameter for each of the “unknown” underground structures were within ten percent of the actual diameter and actual depth of the underground structure, as obtained from the literature. For all 16 validation tunnel segments, the tunnel location was predicted within one tunnel diameter of the actual facility centerline.

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Burger, WernerMulti-mode tunnel boring machines / Multi-Mode TunnelvortriebsmaschinenGeomechanics and Tunnelling1/201418-30Topics

Abstract

Classic tunnelling shields can reach their technical, but also their economic limits, when they have to drive through highly varied geologies along the tunnel route. A tunnel route may pass through extended sections of stable rock faces which alternate with soft, water-bearing loose soils. Such tunnelling routes are among the most demanding challenges in tunnel construction and they have to be mastered more and more often, because important infrastructures nowadays are being built in such formations. Herrenknecht has developed so-called Multi-mode tunnel boring machines especially for ground conditions of this kind. These are hybrid tunnel boring machines which offer optimum safety and flexibility when choosing the support and excavation method. They allow for an optimum tunnelling strategy that is adaptable to the conditions along the tunnel alignment. And they also have a positive influence on the desired efficiency. Multi-mode machines have different concepts in terms of how rapidly or how easily they can be adapted. The following chapters describe the functionalities of the Multi-mode TBM and the corresponding reference projects. In addition, this paper deals with the innovative concept of the Herrenknecht Variable Density TBM, a first universal tunnel boring machine for mixed ground conditions.
Klassische Vortriebsschilde können bei geologisch variantenreich aufgebauten Tunneltrassen an technische, aber auch wirtschaftliche Grenzen stoßen. So kann eine Tunneltrasse längere Passagen standfestes Gebirge enthalten, das in weiche, wasserführende Lockerböden wechselt sowie umgekehrt. Derartige Streckenverläufe gehören zu den anspruchsvollsten Anforderungen im Tunnelbau. Sie stellen immer öfter eine Herausforderung dar, da wichtige Infrastrukturen in solchen Formationen gebaut werden. Herrenknecht hat speziell für solche Baugründe und Projekthintergründe sogenannte Multi-Mode-Tunnelbohrmaschinen entwickelt. Es handelt sich hier um hybrid aufgebaute Vortriebsmaschinen, die höchstmögliche Sicherheit und Flexibilität bei der Wahl des Stütz- und Abbauverfahrens bieten, also eine in Hinsicht auf den Streckenverlauf anpassungsfähige und möglichst optimale Vortriebsstrategie ermöglichen. Dies hat auch positive Effekte auf die gebotene Wirtschaftlichkeit. Multi-Mode-Maschinen sind hinsichtlich der Anpassungsschnelligkeit und des Anpassungsaufwands unterschiedlich angelegt. Die folgenden Kapitel beschreiben die Funktionsweisen der Multi-Mode-TBM und entsprechende Referenzprojekte. Zudem geht der Beitrag auf das neuartige Konzept der Herrenknecht “Variable Density TBM” ein, einer ersten universellen Vortriebsmaschine für Lockergestein.

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Galli, Mario; Thewes, MarkusInvestigations for the application of EPB shields in difficult grounds / Untersuchungen für den Einsatz von Erddruckschilden in schwierigem BaugrundGeomechanics and Tunnelling1/201431-44Topics

Abstract

As a result of growing urbanisation, subsurface space is developed and has to be expanded. New and bigger tunnels are required to meet the infrastructural needs. The ground is the decisive factor regarding the type of tunnelling method and its efficiency. The bigger such projects the greater the chance to encounter inhomogeneous in situ ground conditions. This makes an adequate and economic choice of the process technology more difficult, especially in mechanised shield tunnelling. A clear differentiation based on the grain-size distribution between the field of application of an EPB shield and a hydro shield nowadays is hardly possible. An application of a hydro shield machine in fine soils is just as feasible as tunnelling with EPB shields in coarse soils. In this article, the authors explain selected geological conditions, which represent challenging situations for the application of EPB shields. Therefore, it is particularly focused on overconsolidated cohesive soils, highly permeable non-cohesive soils and sedimentary rock as well as areas of mixed face conditions (rock and soil). Moreover, test methods and tools for the planning and the construction phase are presented.
Im Zuge der fortschreitenden Urbanisierung wird der Bau neuer und größerer Tunnel erforderlich. Je größer solche Projekte angelegt sind, desto unwahrscheinlicher ist es, dass die In-situ-Bodenverhältnisse homogen und verfahrenstechnisch eindeutig sind. Beim maschinellen Tunnelbau im Schildvortrieb ist der Baugrund der entscheidende Faktor für die Auswahl und die Effizienz des Bauverfahrens. Eine eindeutige Differenzierung zwischen dem Einsatzbereich eines Erddruckschilds und eines Hydroschilds nur auf Grundlage der Kornverteilung des Baugrunds ist heute kaum noch möglich. Eine Verschiebung des Einsatzbereichs von Hydroschilden in den Feinkornbereich ist ebenso möglich wie die Erweiterung des Einsatzbereichs der Erddruckschilde in grobkörniges Lockergestein. In diesem Beitrag erläutern die Autoren ausgewählte geologische Situationen, die für den Einsatz von Erddruckschilden eine besondere Herausforderung darstellen können. Exemplarisch sind dies überkonsolidierte bindige Böden, stark durchlässige nichtbindige Böden sowie Sedimentfestgesteine bzw. Bereiche mit gemischter Ortsbrust aus Fest- und Lockergestein. Es werden Untersuchungsmethoden und Hilfsmittel für die Planung und Begleitung von Schildvortrieben vorgestellt.

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Rengshausen, Rainer; Tauriainen, Riku; Raedle, AndreasTBM and spoil treatment selection process - case history Crossrail C310 Thames Tunnel - Slurry TBM versus EPB TBMGeomechanics and Tunnelling1/201445-54Topics

Abstract


Slurry TBM versus EPB TBM
The contract C310 comprises the construction of the Plumstead and North Woolwich Portals and the twin tube Thames Tunnel, which has a length of approximately 2.6 km between the two portals. The two TBMs used for the construction of the Thames Tunnel will drive through varying ground conditions (Thanet Sand, River Terrace Deposit (gravel), and chalk) below the water table. During the drive under the River Thames, the tunnels will only have an overburden of approximately 12 m. The effect of pressure variation due to the tidal River Thames has to be accounted for in the control of the tunnelling. The tunnel will pass underneath several grade II listed buildings, utilities, adjacent to operational railway tracks and close to existing subway tunnels. Previous experience of the handling and disposal of excavated chalk has been gained on several tunnelling projects in chalk, most notably the Dartford Road Tunnels, the Channel Tunnel, the Brighton Stormwater Tunnel, the Lille Metro Tunnel, the Socatop Road Tunnel near Paris and Channel Tunnel Rail Link CTRL 320. The Contract allowed for both Mixshield and EPB TBM Technology. The advantages and disadvantages of a TBM-S with Earth Pressure Balanced face support (EPB-TBM) and a TBM-S with Slurry Face support (Mix-Shield TBM) for the C310 Thames Tunnels were discussed after contract award and a comparative risk assessment was developed. A Mixshield TBM is more expensive but outperformed the EPB TBM in the overall scoring of risk assessment and therefore it has been decided to use this type at C310.

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Maidl, Ulrich; Pierri, Julio C. D. D.Innovative hybrid EPB tunnelling in Rio de JaneiroGeomechanics and Tunnelling1/201455-63Topics

Abstract

The Line 4 South being constructed in Rio de Janeiro crosses complex geology that includes a long stretch of sand bounded by two stretches of hard, highly abrasive rock. These geological conditions, combined with the fact that the project is located in a distinct urban area, creates a demanding project scenario where special care needs to be taken. After carrying out an evaluation to determine whether to use earth pressure balance or slurry technology, the design of a convertible EPB boring machine that can excavate both rock and soils was developed. This paper outlines the technical difficulties of the project and describes the decision-making process and the solutions adopted. A technical description of the different operation modes of this hybrid TBM and the conditioning process related to each of them is provided.

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Maidl, Ulrich; Stascheit, JanoschReal time process controlling for EPB shields / Echtzeit-Prozesscontrolling bei ErddruckschildenGeomechanics and Tunnelling1/201464-71Topics

Abstract

The contribution gives an overview of the state-of-the-art of process controlling in mechanised tunnelling. A web-based and ubiquitous integrated database forms the backbone of PROCON II, a software for the analysis of machine data, project specifications, shift reports and geodetic information stored in a temporally and spatially correlated data structure. The software helps to build a knowledge base that is fed by experience from the present as well as all previous projects and that helps optimising safety, efficiency and performance of a mechanised tunnelling project. Along with a brief summary of the program features of PROCON II, this contribution gives three examples of how the software can be employed to gain insight into the key mechanisms of Earth Pressure Balanced (EPB) shield tunnelling and how it can help to improve the tunnelling performance.
Der Beitrag gibt einen Überblick über den Stand der Technik des Prozesscontrolling im maschinellen Tunnelbau. Eine webbasierte und überall verfügbare integrierte Datenbank bildet das Rückgrat von PROCON II, einer Software, welche die Analyse von Maschinendaten mit Projektspezifikationen, Schichtprotokollen und geodätischen Informationen in einer räumlich und zeitlich korrelierten Datenstruktur verknüpft. Die Software unterstützt dabei den Aufbau einer Wissensbasis, die auf Erfahrungen aus dem laufenden sowie aus vorangegangenen Projekten beruht, und dabei hilft, die Sicherheit, Effizienz und Leistungsfähigkeit eines maschinellen Tunnelvortriebs zu optimieren. Neben einer kurzen Übersicht über die Programmfeatures von PROCON II beinhaltet dieser Beitrag drei Beispiele, wie die Software eingesetzt werden kann, um am Beispiel eines Erddruckschildvortriebs Einblicke in Schlüsselmechanismen zu erhalten, und wie sie dadurch helfen kann, die Vortriebsleistung zu verbessern.

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Schindler, Steffen; Hegemann, Felix; Alsahly, Abdullah; Barciaga, Thomas; Galli, Mario; Lehner, Karlheinz; Koch, ChristianAn interaction platform for mechanized tunnelling. Application on the Wehrhahn-Line in Düsseldorf (Germany) / Eine Interaktionsplattform für maschinelle Tunnelvortriebe. Anwendung am Beispiel der Wehrhahn-Linie in Düsseldorf - Application on the Wehrhahn-Line in Düsseldorf (Germany) / Anwendung am Beispiel der Wehrhahn-Linie in DüsseldorfGeomechanics and Tunnelling1/201472-86Topics

Abstract

This paper introduces a holistic product model for the interactive simulation of shield tunnelling machines. The underlying product model is based on the Building Information Modelling methodology and uses the Industry Foundation Classes to classify and structure the captured data. Data from design, measurements and numerical simulation components obtained from four sub-models (ground, tunnel, tunnel boring machine and building) are stored, classified and organized on commonly available servers. The very heterogeneous data structures found in each individual model are adjusted in advance using georeferencing, transformation or other suitable methods to increase compatibility. In particular, this article describes the methodological design of an interactive product model for mechanized tunnelling in soft soil, including its sub-models. Performance is demonstrated by a case study using data from the Wehrhahn-Line subway construction site in Düsseldorf, Germany. Here, the focus is on the verification of the product model and its use in the numerical simulations. The research presented is a central component of the Collaborative Research Center SFB 837 “Interaction Modelling in Mechanized Tunnelling” at the Ruhr University, Bochum.
Zur interaktiven Simulation von maschinellen Schildvortrieben wird ein ganzheitliches Produktmodell vorgestellt. Das Produktmodell basiert auf der Methode des Building Information Modelings und nutzt zur Strukturierung der Daten das Datenaustauschformat Industry Foundation Classes (IFC). Zentral gespeicherte Daten aus Planung, Messungen oder numerischen Simulationen von insgesamt vier Untermodellen (Baugrund, Tunnel, Tunnelvortriebsmaschine und Bebauung) werden klassifiziert und wiederum zur weiteren Nutzung organisiert. Die sehr heterogene Datenstruktur der einzelnen Untermodelle wird im Vorfeld durch Georeferenzierung, Transformation und andere geeignete Verfahren angepasst. Der Beitrag beschreibt den methodischen Aufbau des interaktiven Produktmodells für den Tunnelvortrieb im Lockergestein einschließlich seiner Untermodelle. Die Leistungsfähigkeit zeigt ein Fallbeispiel mit Daten der U-Bahnbaustelle Wehrhahn-Linie in Düsseldorf. Hierbei liegt der Schwerpunkt auf der Verifizierung des Produktmodells sowie auf verknüpften Simulationen und übergreifenden Analysen. Die Forschungsarbeiten sind zentraler Bestandteil des Sonderforschungsbereichs SFB 837 “Interaktionsmodelle für den maschinellen Tunnelbau” an der Ruhr-Universität Bochum.

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Düllmann, Jan; Alber, Michael; Plinninger, Ralf J.Determining soil abrasiveness by use of index tests versus using intrinsic soil parameters / Bewertung der Abrasivität von Lockergesteinen mit Indexverfahren und herkömmlichen BodenkennwertenGeomechanics and Tunnelling1/201487-97Topics

Abstract

The evaluation of the abrasiveness of soil is not unified or standardised at the moment. Mostly used are complex index processes with greatly simplified model bodies and simplified test conditions such as the LCPC abrasimeter test. These processes can however at best measure the efficiency of the wear mechanism and are not capable of reflecting the strength of the bonding of the internal fabric, an essential factor determining the level of operational demands, i.e. the resistance to excavation. These index processes therefore offer no advantages over evaluation processes based on conventional soil mechanics parameters. Quite the opposite, these mostly prototype tests imply new problems that are inevitable with the testing methods. The paper thus presents at the end an extended method of evaluating wear to excavation tools and the conveyance or transport of excavated spoil.
Die Beurteilung der Abrasivität von Lockergesteinen ist bis heute nicht vereinheitlicht oder normiert. Verbreitet sind vor allem komplexe Indexverfahren mit stark vereinfachten Modellkörpern und vereinfachten Versuchsrahmenbedingungen wie z.B. der Drehflügelversuch LCPC. Diese Verfahren können aber allenfalls die Wirksamkeit des Verschleißmechanismus abbilden und sind nicht in der Lage, die Festigkeit des Gefügeverbands als maßgeblichen Einflussfaktor auf die Größe der Beanspruchung, d.h. den Abbauwiderstand zu erfassen. Derartige Indexverfahren besitzen daher keine Vorteile gegenüber Bewertungsverfahren, die auf herkömmlichen, bodenmechanischen Kennwerten beruhen. Ganz im Gegenteil implizieren diese, meist prototypartigen Versuche neue, versuchsspezifische Probleme. Der Beitrag stellt daher abschließend einen erweiterten Bewertungsansatz zur Verschleißbewertung von Abbauwerkzeugen sowie der Abförderung bzw. dem Abtransport von gelöstem Abbaugut vor.

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Gschnitzer, HeinzThe Baltic-Adriatic corridor and the measures of the ÖBB to upgrade the Südbahn line / Die baltisch-adriatische Achse und die Maßnahmen der ÖBB im Rahmen der neuen SüdbahnGeomechanics and Tunnelling6/2013635-640Topics

Abstract

The Baltic-Adriatic Corridor, one of the most important north-south routes in Europe and the easternmost crossing of the Alps, connects the Baltic with the Adriatic. 455 km of the Baltic-Adriatic Corridor runs through Austria. Currently it only meets the requirements of an efficient international long distance transport connection in a few stretches. This is due above all to topography: in Austria, the corridor crosses the Alps. In addition, large sections of the line date from the era of the Austro-Hungarian Empire and only a few sections have been updated since then. Three bottlenecks on Austrian territory in particular massively limit the efficiency of the corridor: the Vienna hub, the crossing of the Semmering and the Neumarkter Sattel, a mountain pass where the railway line bypasses the Graz region in a big loop. To eliminate these bottlenecks in the corridor, Austria is currently pushing ahead with three key projects as well as a number of other construction plans: the Vienna Central Railway Station as a through station, the Semmering Base Tunnel and the Koralmbahn line. But further projects on the Baltic-Adriatic Corridor are also of great importance for Austria: the Terminal Inzersdorf, the upgrading of the Pottendorfer line, the repair of the line from Mürzzuschlag to Bruck/Mur and the improvement from Bruck/Mur to Graz.
Als eine der wichtigsten Nord-Süd-Transversalen Europas und östlichster Alpenübergang verbindet der baltisch-adriatische Korridor die Ostsee mit der Adria. Davon verlaufen 455 km des baltisch-adriatischen Korridors in Österreich. Sein heutiger Ausbauzustand entspricht nur abschnittsweise den Anforderungen an eine leistungsfähige internationale Fernverkehrsverbindung. Dies ist vor allem auf die topografische Gegebenheit zurückzuführen: Der Korridor durchquert in Österreich die Alpen. Darüber hinaus stammen große Teile der Trassenführung aus der Zeit der österreichisch-ungarischen Monarchie und wurden seither nur abschnittsweise auf den neuesten Stand gebracht. Insbesondere schränken drei Engpässe auf österreichischem Staatsgebiet die Leistungsfähigkeit des Korridors massiv ein: der Knoten Wien, die Semmering-Querung und der Neumarkter Sattel, über den die Strecke überdies den Raum Graz großräumig umfährt. Um diese Engpässe im Korridor zu beheben, forciert Österreich aktuell drei Schlüsselprojekte: den Hauptbahnhof Wien, den Semmering-Basistunnel und die Koralmbahn. Aber auch weitere Projekte sind im Verlauf der baltisch-adriatischen Achse von wesentlicher Bedeutung für Österreich: der Terminal Inzersdorf, der Ausbau der Pottendorfer Linie, die Bestandssanierung Mürzzuschlag-Bruck/Mur und die Linienverbesserung Bruck/Mur-Graz.

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Harer, Gerhard; Schneider, Klaus M.The main Koralm Tunnel contracts - current state of works / Die Großbaulose des Koralmtunnels - Aktueller Stand der ArbeitenGeomechanics and Tunnelling6/2013641-650Topics

Abstract

The twin-tube Koralm Tunnel with a length of about 32.9 km is the key structure on the new high-speed line between Graz and Klagenfurt. The Koralm Tunnel passes through the mountain massif of the Koralpe with a maximum overburden of about 1,200 m. The two tunnel bores have a standard inner radius of 3.95 m and run at a spacing of about 40 m, connected by cross-passages every 500 m. In the middle of the tunnel is an emergency station. Construction works on the main contracts started with the completion of investigation works at the end of 2008. The structure of the tunnel should be completed by 2019 with the start of operation being planned for 2023.
Der zweiröhrige Koralmtunnel stellt mit einer Länge von rund 32,9 km das Kernstück der neuen Eisenbahnhochleistungsstrecke zwischen Graz und Klagenfurt dar. Der Koralmtunnel durchquert das Gebirgsmassiv der Koralpe bei einer maximalen Überlagerung von etwa 1.200 m. Die beiden Tunnelröhren weisen einen Regel-Innenradius von 3,95 m auf, verlaufen mit einem Achsabstand von rund 40 m und sind alle 500 m über Querschläge miteinander verbunden. In Tunnelmitte ist eine Nothaltestelle situiert. Die Bauarbeiten für die Hauptbaulose wurden nach Abschluss der Erkundungsarbeiten Ende 2008 aufgenommen. Der Tunnelrohbau soll bis 2019 abgeschlossen sein. Nach der bahntechnischen Ausrüstung, Inbetriebnahme und Inbetriebsetzung ist die Gesamtinbetriebnahme im Jahr 2023 vorgesehen.

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Köpf, Manfred; Uschan, Robert; Goliasch, RobertThe logistical challenges of the long tunnel drives on contract KAT 2 / Die logistischen Herausforderungen der langen Tunnelvortriebe des Bauloses KAT 2Geomechanics and Tunnelling6/2013651-660Topics

Abstract

The largest construction lot of the Koralmtunnel project, which will be executed by the joint venture KAT 2 (Strabag - Jäger Bau), has been under construction for almost three years. The key tasks thus far were the edification of the twin shafts to a depth of 60 m, approximately 4.5 km tunnel by drill and blasting, the assembling and implementing of the two tunnel boring machines, as well as the installation of the above- and underground logistic-infrastructure. This report describes the development of the logistics concepts, the work preparation for the maximum excavation length of up to 17 km, as well as the first experiences of their implementation.
Das größte Baulos des Koralmtunnels, ausgeführt von der Arbeitsgemeinschaft KAT 2, Strabag - Jäger Bau, ist mittlerweile zweieinhalb Jahre in der Bauausführung. Die bisherigen Schlüsselaufgaben waren die Herstellung des 60 m tiefen Bauschachtes, ca. 4, 5 km zyklische Vortriebe, die Montage und Inbetriebnahme der beiden Tunnelbohrmaschinen, sowie die Herstellung der Logistik Infrastruktur Ober- und Untertage. Der Bericht beschreibt die Entwicklung des Logistikkonzeptes, die Planung dessen bis zur maximalen Vortriebslänge von bis zu 17 km, sowie die ersten Erfahrungen der Umsetzung.

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Huber, Helmut; Kratochwill, Raimund; Otto, RichardUse of recycled material for segments and inner lining - first experience of on-site processing on KAT 2 / Verwendung von Tunnelausbruchmaterial - von der TBM bis zum Tübbing, erste Erfahrungen mit der Materialaufbereitung vor Ort im Baulos KAT 2Geomechanics and Tunnelling6/2013661-668Topics

Abstract

In order to preserve the environment and save resources, Austrian Railways ÖBB have decided to recycle material excavated from contract KAT 2 of the 32.9 km long Koralm Tunnel and process it as aggregates for concrete production. This leads to a saving of gravel resources, reduction of transport routes and reduction of the required landfill areas. The rock mass, which is predominantly formed of schistose gneisses and gneisses with inclusions of mica schist, amphibolites and marbles, is being bored by tunnel boring machines. The material excavated from the tunnel is being recycled on site by processing for concrete aggregates.
Die ÖBB haben sich aus umwelt- und ressourcenschonenden Aspekten beim Bau des 32,9 km langen Koralmtunnels im Baulos KAT 2 für die Verwendung des Tunnelausbruchs für die Aufbereitung von Gesteinskörnungen zur Betonherstellung entschieden. Dadurch ergibt sich eine Schonung der Kiesrohstoffe, Verringerung der Transportwege und Verkleinerung der erforderlichen Deponieflächen. Das Gebirge, vorwiegend aus Schiefergneisen und Gneisen mit Einschaltungen von Glimmerschiefern, Amphiboliten und Marmoren aufgebaut, wird mit Tunnelvortriebsmaschinen aufgefahren. Das anfallende Tunnelausbruchmaterial wird auf der Baustelle zu Betonzuschlagstoff aufbereitet.

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